Mukuvutika ndi kupukuta bafa ndi chitsulo chosapanga dzimbiri? Zinthu 8 zofunika kwambiri pamakampani

Mu makampani opanga zinthu zaukhondo m'nyumba, mipope yachitsulo chosapanga dzimbiri, mitu ya shawa, ndi zinthu zopachikidwa pakhoma ndi chisankho chachikulu cha zimbudzi zapamwamba chifukwa cha kulimba kwawo, kukongola kwawo, komanso kusamala chilengedwe. Kupukuta ndi kumaliza ndi njira yofunika kwambiri yomwe imatsimikiza mawonekedwe ndi mtundu wa zipangizo zaukhondo.

Koma zoona zake n'zakuti opanga zida zambiri zaukhondo amakumana ndi vuto lalikulu pakupukuta zinthu zokha: kusintha kosayembekezereka kwa ma welding, kuwotcha ndi kutentha kwa zinthu zogwirira ntchito, mapulogalamu ochedwa komanso kusintha ngati liwiro la nkhono, malamba okhwima omwe amawononga kuchuluka kwa zokolola… Njira yooneka ngati yosavuta iyi yakhala vuto lalikulu lomwe likulepheretsa kupanga ndi ubwino.

Ndi zaka zambiri zaukadaulo wozama pakupukuta mwanzeru, Xiamen Dingzhu Intelligent Manufacturing yapeza malo 8 opweteka kwambiri pakupukuta mwadala zida zachitsulo chosapanga dzimbiri kutengera kafukufuku wathunthu wa zochitika zenizeni, ndipo yapanga njira yothetsera mavuto ambiri omwe angalepheretse kupanga zinthu zambiri.

Vuto loyamba lalikulu pakupukuta zida zosapanga dzimbiri zaukhondo ndi kusintha kwa welding. Mkati mwa gulu lomwelo la workpieces, weld allowance imatha kusiyana ndi mamilimita angapo. Ziwalo zopyapyala (1-2mm) zimasokonekera mosayembekezereka, ndi kutuluka kwakunja kosayembekezereka kapena kuchepera kwamkati. Ma robot achikhalidwe amangotsatira njira zokhazikika ndipo sangathe kuzindikira kupotoka kwa weld, zomwe zimapangitsa kuti pakhale mphamvu yambiri yomwe imayaka mu workpiece kapena kuphonya kosakwanira chifukwa chosalumikizana, zomwe zimapangitsa kuti pakhale kusintha kwakukulu.

Opanga ambiri amaganiza kuti kuwonjezera mphamvu zowongolera kudzathetsa vutoli, koma izi ndi malingaliro olakwika. Mphamvu zowongolera zimangoyang'anira "mphamvu yochuluka yomwe iyenera kugwiritsidwa ntchito mutakhudza" - sizingadziwe "komwe ntchitoyo ili." Kuyenda koyandama kwachizolowezi kowongolera mphamvu kumakhala kochepa pa ±2mm. Kusinthaku kukapitirira malire awa, makinawo amataya mphamvu yowongolera pamalo olimba, ndipo mavuto a kuwotcha ndi kupukuta kosagwira ntchito amakhalabe osathetsedwa kwenikweni.

Kutsika kwa kutentha kwa chitsulo chosapanga dzimbiri 304/316 ndi "chopha chosaoneka" china panthawi yopukutira. Kutentha kopukutira kumasonkhana mwachangu, kumatentha mosavuta ndikusandutsa utoto pamwamba pa ntchito. Pazigawo zopyapyala, kupsinjika kwa kutentha kungayambitse kusintha kwina, zomwe zimapangitsa kuti zinthu ziwonongeke - kuwononga zinthu ndi ntchito.

Mavuto ena ndi awa: nthawi yayitali yopangira mapulogalamu a malo ovuta opindika, kusintha pang'onopang'ono kwa kupanga zinthu zazing'ono komanso zosiyanasiyana, zoopsa zogundana chifukwa cha zolakwika za anthu, komanso kusinthasintha kwa khalidwe komwe kumachitika chifukwa cha kuvulala kwa lamba komanso kutsekeka… Mavuto ochulukirapowa amapangitsa kupukuta kodziyimira pawokha kukhala chinthu chowoneka bwino koma chosagwiritsidwa ntchito.

M'malo motsatira njira zowongolera pang'onopang'ono, Dingzhu Intelligent Manufacturing yapanga njira yothetsera vuto la kuzindikira, kuwongolera, njira, zinthu zogwiritsidwa ntchito, ndi kasamalidwe.

Kuti tithane ndi kusintha kwa welding, timapatsa lobotiyo "maso a laser." Sensor yojambulira mzere wa laser imasanthula mawonekedwe a workpiece, ndikuiyerekeza yokha ndi chitsanzo chokhazikika kuti iwerengere kusintha, ndikukonza njira yopukutira nthawi yeniyeni. Kuphatikiza ndi kupukuta kochokera ku allowance-based zoned (kupukuta kolemera kwa allowances akuluakulu, kupukuta pang'ono kwa allowances ang'onoang'ono), izi zimathetsa mavuto a kusintha kwa malo.

Pofuna kuthetsa kutentha ndi kusintha kwa kutentha, chipangizochi chili ndi njira yoziziritsira yokha, yophatikizidwa ndi makina oyeretsera lamba wokha komanso makina oziziritsira olumikizidwa. Izi zimawongolera kutentha komwe kumachokera, kuonetsetsa kuti kupukuta kwachitsulo chosapanga dzimbiri kumakhalabe kutentha kotetezeka.

Kuti tithetse mapulogalamu ochedwa komanso kusintha kovuta, timagwiritsa ntchito mapulogalamu okhazikika + zida zokhazikika. Mapulogalamu amitundu yosiyanasiyana ya lamba amatha kukopedwa ndi kudina kamodzi. Zinthu zomwe zimagwiritsidwa ntchito pafupipafupi zimasungidwa kuti zigwiritsidwenso ntchito, ndipo zida zokhazikika zimalola kupanga zinthu zazing'ono popanda kusintha. Nthawi yosinthira imachepetsedwa, zomwe zimapangitsa kuti zida ziwonjezeke kwambiri OEE (Kugwira Ntchito Kwambiri kwa Zipangizo Zonse).

Malamba okhwima ndi ofunikira kwambiri pakukhala bwino kwa lamba. Dingzhu Intelligent Manufacturing yakhazikitsa njira yonse yoyendetsera ntchito ya malamba okhwima, kuphatikizapo kusintha nthawi yokhazikika kutengera nthawi ya moyo, kubweza nthawi yodziyimira payokha, komanso kuyeretsa kogwira ntchito. Kuphatikiza ndi malamba okhwima a alumina a ceramic oyeretsedwa kwambiri, izi zimatsimikizira mphamvu yopukutira yokhazikika mosasamala kanthu za msinkhu wa lamba, ndikuchotsa kwathunthu kusinthasintha kwa mtengo wa Ra ndi kukanda pamwamba.

Kuphatikiza apo, timagwiritsa ntchito zigawo zitatu zotetezera - zokonzera ma torque range, zosungira zokha, ndi njira zosinthasintha zoyandama - kuti tipewe kugundana kwathunthu ndi zolakwika zogwirira ntchito, kuteteza zida ndi zida zogwirira ntchito kuti mzere wopanga ugwire ntchito bwino.

Kuchokera ku "kuganizira mozama" mpaka "kupukuta kolondola koyendetsedwa ndi deta," Dingzhu Intelligent Manufacturing yasintha njira yodzikonzera yokha ya zida zosapanga dzimbiri zosapanga dzimbiri: choyamba kuthetsa vuto loyika zinthu, kenako kuwongolera mphamvu yopera. Ndi chithandizo chapakati cha kumvera + mphamvu yolamulira, ngakhale zida zovuta zaukhondo zimatha kupanga zinthu zambiri zokhazikika, zogwira mtima, komanso zapamwamba.

Monga kampani yapamwamba kwambiri, Dingzhu Intelligent Manufacturing ndi kampani yayikulu yogulitsa zida zaukhondo ku makampani khumi apamwamba padziko lonse lapansi, ndipo imagwirizana kwa nthawi yayitali ndi atsogoleri amakampani monga Kohler, Lixil, ndi Hansgrohe. Zogulitsa zathu zimatumizidwa kumayiko ndi madera ambiri padziko lonse lapansi. Zogulitsa zathu zazikulu - ma robot polishing cells ndi ma finishing robot - zakhala chisankho chabwino kwambiri chokweza zokha zida zaukhondo.

Mavuto a kupukuta zida zaukhondo sanakhalepo vuto laukadaulo umodzi koma laukadaulo wokhazikika. Ndi chidziwitso chakuya m'makampani, luso laukadaulo lamphamvu, komanso mayankho otsimikizika, Dingzhu Intelligent Manufacturing imathandiza mabizinesi a zida zaukhondo kuthana ndi mavuto opukuta ndikupeza kupanga zinthu zambiri zapamwamba mosavuta.